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Hydraulic Manifold Blocks

What is a Hydraulic Manifold Blocks?

Hydraulic manifold blocks is a hydraulic manifold block made of carbon steel or alloy aluminum. There are many chambers are intergraded inside the hydraulic manifold to meet various requirements in hydraulic systems or install hydraulic valve for modular valves, cartridge valves threaded installation .

Hydraulic valve manifold is available to control the fluid direction, hydraulic pressure with hose fittings or adjusting flow rate with its designed chambers and valves. Hydraulic manifold block is easily to maintain, lower cost and standard replacement.

Why Our Customers Choose FRIMA hydraulic Manifold blocks:

  • We provide a wild range of manifold blocks for standard of CETOP, NFPF, DIN2430 & ISO4401 or Customized Design available.
  • 100% high quality materials, heavy-duty carbon steel (Pressure Up to Max. 60Mpa(600bar, 8700psi) ) or alloy aluminum (Pressure Up to Max. 21Mpa(2100bar, 3045psi) ) .
  • Cheap prices for bulk orders,all the manifold blocks are manufactured by several high precisely digital center machines.

Our hydraulic Manifold blocks ranged:


Hydraulic manifold is mounted with cartridge valves as per requirements of hydraulic system, it is available to achieve various hydraulic functions, switching the fluid flow direction, open or close pressure in one or multiple ways, pressure adjustment or maintenance, flow rate control and adjusting by assembled with every function valves, cartridge valve or modular valve optional. Any custom and standard manifold blocks with full range of valves for hydraulic systems and equipment is acceptable.

Hydraulic manifolds for directional control valves, pressure control valves,  with cartridge or modular mounting, the raw material is high carbon steel for high pressure up to 60Mpa, 600bar hydraulic pressure. All the threads and cavity is standard mounting and customized is available and should be confirmed before production.

Custom CNC machined Hydraulic Manifold blocks manufacturer:

CNC milling for manifolds is one area where Machine Incorporated leverages our experience to provide high quality results, low production costs, and fast delivery. Through a combination of expert design analysis, material selection assistance, and machining expertise we can provide manifolds for even the most complex applications.

The word manifold means “consisting of many” and manifolds are most frequently thought of as a single circuit block with a number of openings that are all connected. Machine Incorporated produces a wide variety of manifolds for virtually any industry that needs them in both common and exotic plastics and metals. We understand the need for reliable manifolds, and approach every project with the goal of providing manifolds that deliver precisely the performance needed for the given function.

Our advanced CNC milling capabilities, full assembly services, and state of the art machining services allow us to provide full service machining for manifolds intended for a variety of applications.

Our hydraulic manifold blocks application for ;:

  • Aerospace manifolds
  • Fuel management manifolds
  • Manifolds for diagnostic equipment
  • Manifolds for heat sinks
  • Manifolds for pressure control valve
  • Manifolds for pumps
  • Medical equipment manifolds
  • Thermal control manifolds for the aerospace industry
  • Thermal management manifolds

Custom Hydraulic Manifold Blocks

  • Providing a wild range of non-standard, Customized Design Manifolds or Blocks.
  • 100% high quality materials for custom manifold blocks, heavy-duty carbon steel (Pressure Up to Max. 60Mpa(600bar, 8700psi) ) or alloy aluminum (Pressure Up to Max. 21Mpa(2100bar, 3045psi) ) .
  • Produced by CNC precisely digital center machines.

Get more free quotes, please contact us and we will send you the feedback 24/7.

 


Custom CNC Machined Shafts

Custom CNC Machined Shafts

Check out our Custom CNC machined Shafts as below table:

FRIMA(ISO 9001& IATF16949 Certified), provides precision custom machined parts in a wide range of materials to your specifications. We provide inventory management with release schedules, including in time  delivery and blanket orders that are available for our clients’ convenience. We are able to save our clients’ money with the capability to stock our clients’ parts in our 8,000 sq. foot warehouse until they are needed.

We work with a wide variety of materials, specializing in precision CNC machined parts from
1″ to 6″ in length and .032″ to 4″ inches in diameter, while holding tolerances to specification.

Which is the Best Material for Custom CNC Machined Shafts ?

  • Aluminum
  • Brass (including using 360 brass half-hard)
  • Beryllium Copper
  • Bronze
  • High Temperature Alloys
  • Most Grades of Steel
  • Nickel
  • Nitronic 60
  • Stainless Steel
  • Titanium

Specialized plating available upon request. More quotes, please feel free to send us mail : info(at)frimaparts.com

Custom Stainless Steel Shafts

303 Stainless Steel 317 Stainless Steel 416 Stainless Steel
304 Stainless Steel 330 Stainless Steel 418 Stainless Steel
310 Stainless Steel 347 Stainless Steel 422 Stainless Steel
315 Stainless Steel 403 Stainless Steel 431 Stainless Steel
316 Stainless Steel 410 Stainless Steel 440C Stainless Steel
Nitronic 60

Custom Carbon Steel Shafts

12L14 Carbon Steel 1026 Carbon Steel
1018 Carbon Steel 1141 Carbon Steel
1020 Carbon Steel

 

Advance Products possesses all of the latest CNC precision machines to meet all of your screw machine part requirements:

  • CNC Turn/Milling Centers
  • CNC Turning Centers
  • CNC Milling/Machining Centers
  • Screw Machines

What are the Applications of Custom CNC machined Shafts ?

CNC shaft is used in a wide range of applications in different industries.

Some of the common areas where it is common include the following;

Automotive industry – It is the sector, which mainly uses this component.

In vehicles, CNC machining shaft is used for design construction of various types of engines and other moving parts.

General engineering – This mainly covers a wide range of engineering machines with require transmission of power various components.

These shafts help in proving the necessary power to run and support its various components.

Why you are buying Custom CNC Machined Shafts ?

The design elements you need to factor in when selecting CNC shaft include the following;

Deflection and rigidity – The designs of CNC shaft should ensure the deflections are within the tolerable extents.

The design for this component should also provide enough lateral rigidity to allow the lowest critical speed to be above range of operation.

Stress and strength – The CNC shaft component must be strong able to endure stress subjected to it.

It is important because it determines the efficiency in regards to performance.

Size and spacing – You must factor in the series of stepped diameters, which accommodate bearing mounts.

Material selection – Choose a material depending on the mechanical specifications and environmental conditions of the particular application.

Manufacturing constraints – It is also important to figure out the possible limitations when it comes to the design and manufacturing of CNC shafts.

Aspects such as tool geometry, material stiffness, and tool access are essential considerations.

What is the Typical Lifespan of a CNC Shaft?

Typically, a CNC shaft is relatively durable. It is derived from natural materials, which tend to be hardy and resilient.

A normal CNC shaft is made from a material, which is resistant to a wide range of elements.

For example, resistance to chemical corrosion, mechanical friction, and resistance to high temperatures.

Nonetheless, the exact lifespan of this component is dependent on the particular application.

It is as well determined by the conditions subjected to it.

In a nutshell, there is no standard lifespan for a CNC shaft, but it can last for quite a considerable duration.

Is there a Warranty upon Purchasing CNC Shaft?

The warranty policies usually vary from one manufacturer to another.

Most of them, however, offer warranty upon purchasing a CNC shaft, but the period may vary.

One aspect, which determines the warranty period is the cost of the unit.

Relatively expensive CNC shafts often have longer warranty periods compared to the lowly priced.

Nevertheless, it is also fundamental to inquire about the warranty from the dealer before sealing the deal. It helps you to know the finer details surrounding purchasing contract.

What is the MOQ when Buying CNC Shaft?

It varies from one manufacturer to another.

However, nature of CNC shaft makes it easy for you to negotiate with the manufacturer on the suitable MOQ for your needs.

Moreover, CNC shafts are manufactured by CNC turning, which makes it easy to produce any required MOQ without hitches.

In short, there is no standard MOQ for CNC shafts, but most suppliers are usually flexible hence easy to negotiate about it.

Therefore, ensure you engage with the manufacturer to obtain the ideal MOQ that suits your needs.

How much does a CNC Shaft Cost?

It varies based on a number of factors. For instance, the type of material, complexity, or simplicity of the patter and size.

The price also varies depending on type of surface finishing, minimum order quantity as well as delivery destination.

It is thus difficult to quote the exact figure for CNC shaft price since it is pegged on the mentioned factors, among many more.

Conact us more if you had your own desgin and feel free to send us drawings. We will send you the quotations ASAP.

China Stainless steel Stamping Parts

China Stainless steel Stamping Parts

We are the China Stainless Steel  Stamping Parts manufacturer.At FRIMA PARTS, we offer the custom sheet metal fabrication services, the metal manufacturing process is including Stainless Steel  Stamping Parts, Deep drawing stamping, CNC bending.

Trusted by the most famous company in the world,

The 2000+ projects we have done for our clients from the overworld, our skilled mold designer will take customer requirement of the parts into consideration during the mold design and manufacturing.

China Stainless Steel Stamping Parts

We understand that our customers need exceptional products that are consistent with quality, design and build specification. Our company has invested heavily in advanced stamping, bending, deep drawing equipment, enabling us to quickly deliver components in the volume you need. We have a rapid response team (one sales person and engineer as a group) in place, whose role is to ensure that your order is completed on time and give our advice in terms of your design has some issues in mass production before mold and tooling making, save you time and cost for tooling modification.

China Stainless steel Stamping Parts

Stainless Steel Stamping Parts tooling designed and made in-house

All the stamping tooling and mold are made in-house with our advanced machining equipment. 20+ R&D Team who has more than 10 years’ experience in Stainless Steel Sheet Metal Fabrication. When got a new inquiring about custom stainless-steel Sheet Metal parts, we will propose a reasonable and cost-effective solution to our clients to make sure the newly designed part.

Mechanical Parts

Mechanical Parts

High quality Mechanical Parts

What are the main components of mechanical systems?

There are three fundamental physical elements that make up translating mechanical system: inertia elements, springs and friction elements. The relationships between force and position (or its derivatives) for these elements are described below.

Please check more info at https://7daystodie.gamepedia.com/Mechanical_Parts

Machine Design Procedure:

  1. Understand the Requirements: …
  2. Analyse and Evaluate the Design Mechanism: …
  3. Analysis of Forces: …
  4. Design of Machine Elements: …
  5. Material Analysis and Selection: …
  6. Design Iteration for Manufacturing: …
  7. Creation of Detailed Mechanical Drawings:

More inforations for machined element:

Machine element refers to an elementary component of a machine. These elements consist of three basic types:

  1. structural components such as frame members, bearings, axles, splines, fasteners, seals, and lubricants,
  2. mechanisms that control movement in various ways such as gear trains, belt or chain drives, linkages, cam and follower systems, including brakes and clutches, and
  3. control components such as buttons, switches, indicators, sensors, actuators and computer controllers.

While generally not considered to be a machine element, the shape, texture and color of covers are an important part of a machine that provide a styling and operational interface between the mechanical components of a machine and its users.

Machine elements are basic mechanical parts and features used as the building blocks of most machines. Most are standardized to common sizes, but customs are also common for specialized applications.

Machine elements may be features of a part (such as screw threads or integral plain bearings) or they may be discrete parts in and of themselves such as wheels, axles, pulleys, rolling-element bearings, or gears. All of the simple machines may be described as machine elements, and many machine elements incorporate concepts of one or more simple machines. For example, a leadscrew incorporates a screw thread, which is an inclined plane wrapped around a cylinder.

Many mechanical design, invention, and engineering tasks involve a knowledge of various machine elements and an intelligent and creative combining of these elements into a component or assembly that fills a need (serves an application).

Why choose FRIMA for your special parts ?

With over 15 years of custom CNC machining experience and advanced cutting edge equipments, FRIMA Machining always ensures high-quality, fast-delivery and punctual machined parts. Our machining services include CNC milling, CNC turning, EDM and grinding and so forth. From prototype to volume production, you can get quality CNC machining parts in consistent low prices. Contact us today to get your manufacturing solution and details now!

Benefits you could get from FRIMA parts:

  • You can depend on us as we have experienced engineering team, advanced production and inspection equipments and perfect management systems.
  • You can save time as we can provide one-stop service. By the strict evaluation and selection, we have had one strong and reliable cooperating team composed by a lot of partners in the provision of high quality surface treatments, special materials and standard parts.
  • You can save money as we can advise the most suitable way to produce your parts. We have other manufacturing methods besides CNC machining, such as injection molding, die casting, laser cutting, wire cutting, vacuum casting, 3D printing, etc.

How to control quality as your requst?

FRIMA is an ISO9001:2015 certificated manufacturer and has a strict requirement for quality. To meet high quality, we have detailed quality control system and full-equipped measuring equipment.

In addition, our latest advanced machines and experienced engineering team can ensure us to achieve high precision and complex structures with good quality, optimized design and effective cost.

Quality is built into our products and monitored at every step of our production including raw material inspection, processing inspection, final inspection and outgoing inspection.

Inspection Services for the Mechanical Industry
In the machining process, the slow wear of cutting tools will have a slight impact on the size of parts, which makes the dimension of components difficult to control in batch processing. Therefore, it is necessary to conduct quality inspection of mechanical parts during production and before shipment to ensure that the critical dimensions of the products meet the tolerance requirements.

FRIMA offers inspection services in China for wide range of mechanical parts, from standard parts to custom parts. Our expertise includes various turning parts, CNC parts, stamping parts, die-casting parts, welding parts, powder metallurgy and injection parts.

Our inspection process is to measure the dimensions and evaluate the appearance of the product according to client’s drawings. For mechanical parts with high precision or used in specific occasions, their physical properties, surface treatment and airtightness should also meet the technical standards, FRIMA works closely with the customer’s technical team to develop and perform a variety of tests based on product features to ensure that your goods meets all quality requirements before shipping.

Standards used in all inspections:
Sampling standard: ANSI/ASQC Z1.4 (ISO2859-1)
Inspection standard: Acceptable Quality Limits (AQL)

The main tests for Mechanical parts inspection:
  • Go/No go check
  • Hardness test
  • Salt spray test
  • Function test
  • Mechanic performance test
  • Chemical composition check
  • Plating thickness check
  • Burrs check
  • Scratch check
  • Air tightness test
  • Roughness check
  • Flatness test
  • Coaxiality test
  • Gear error check
  • Color shading check (to plastic parts)
  • Anti-aging test (to plastic parts)
What we can offer :
Parameter  
Specification According to customer requirements
Drawing Format IGS, STP, X_T, DXF, DWG, PRO/E, PDF
Test Equipment Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge,Flaw detection X-ray machine,Axis optical measuring instrument,etc. 
Tolerance ±0.003 mm
Material  Stainless Steel:SS201, SS301, SS303, SS304, SS316, SS416 etc. 
Steel:Mild steel, Carbon steel, 20CrMnTi,40Cr,40Crmo,12Cr,20CrMo,
4140, 4340, Q235, Q345B, 20#, 45# etc. 
Brass:HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc. 
Copper:C11000, C12000, C12000 C36000 etc. 
Aluminum:AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. 
Iron:A36, 45#, 1213, 12L14, 1215 etc. 
Finishing Zinc plating, Chrome plating, Nickel plating, Tin plating, Polishing, Anodizing, Power-coating, Oxide black, Sandblast Anodizing, Electroless nickel, Fe/Zn8/C PER ISO 2081, etc. 
QC System 100% inspection before shipment
Standard DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized Yes
Transport Package Cartons, Wooden Pallet or Customized
Used for 

New Energy Vehicle/Elevator Lift/Military Electromechanical Equipment/Aircraft/ Electric Drive and Drive Motor Shaft

See more mechanical parts

They are most machined directly by FRIMA in house !!

If you would like to get a quote, please feel free to contact us at [email protected]

Stainless Steel Stamping Parts

Stainless Steel Stamping Parts

We are the Stainless Steel  Stamping Parts manufacturer. At FRIMA PARTS, we offer the custom sheet metal fabrication services .The metal manufacturing process contains Stainless Steel  Stamping Parts, Deep drawing stamping, CNC bending.

The 2000+ projects we have done for our clients from the overworld. Our skilled mold designer will take customer requirement of the parts into consideration during the mold design and manufacturing.

Stainless Steel Stamping Parts (Tolerance range +/-0.02mm)

We understand that our customers need exceptional products that are consistent with quality, design and build specification. Our company has invested heavily in advanced stamping, bending, deep drawing equipment, enabling us to quickly deliver components in the volume you need. We have a rapid response team , whose role is to ensure that your order is completed on time and give our advice in terms of your design has some issues in mass production before mold and tooling making.

Stainless Steel Stamping Parts tooling designed and made in-house

All the stamping tooling and mold are made in-house with our advanced machining equipment. 20+ R&D Team who has more than 10 years’ experience in Stainless Steel Sheet Metal Fabrication. When got a new inquiring about custom stainless-steel Sheet Metal parts, we will propose a reasonable and cost-effective solution to our clients to make sure the newly designed part.

In addtion, We can produce and process the stamping parts according to your any requirements of materials, specifications, shapes and surface.

FRIMA owned domestic advanced sheet metal processing production lines. Laser Cutting Machine, CNC shearing, CNC punching, CNC Bending, automatic riveting, automatic welding, automatic spraying, tooling, polishing, silk screen printing, assembly and other large workshop.

1. Full of sheet metal fabricaion manufacturing experience.

2. Small order is available.

3. Superior Favorable price Good service.

4. Delivery on time.

5. Quality work of our QC  and production team

6. Well- experienced in providing production for Custom design and OEM order.

Get more free quotes from [email protected]

 

OEM Forging Auto Parts

OEM Forging Auto Parts

OEM Forging Auto Parts

  • OEM Forging Auto Parts Manufacturer
  • Process: precision forging+ blasting+ cnc machining
  • Material: Aluminum , Brass , carbon steel,  stainless steel, iron
  • Machining: turning, milling, drilling, grinding, threading, CNC
  • Finishing: sand blasting, polishing, plating, acid treatment, anodizing, coating
  • Design: customized samples or drawings are accepted
  • Weight range: 0.1-100KG
  • Packaging: paper carton + bubble bag
  • Delivery time: tooling/sample within 4 weeks, batch order within 4 weeks.
  • Inspection: all the products are strictly inspected by QC.
  • High quality, competitive price, good service, fast delivery
OEM Forging Auto Parts
Product Develop metal parts and rubber parts according to customers’ demand.
Dimension Design according to customers’ demands or drawings or samples.
Raw Material 1. Stainless Steel: SS201, SS301, SS303, SS304, SS316, SS416…..
2. Steel: Q235B, Q195, Q345……
3. Brass: C36000, C37700, C38500, C27200, C28000…
4. Bronze: C51000, C52100, C54400…
5. Iron: 1213, 12L14, 1215…

6. Aluminum: Al6061, Al6063…

7. RUBBER: EPDM, NR, SBR, HNBR, NBR, CR, FPM…

Surface treatment Zinc plated, nickel plated, tin plated, brass plated , silver plated, gold plated,

anodizing , Heat treatment , salt fog test , chain plating, hanging plating, rolling plating,

etc…

Application Our products are widely used in electronic appliances, lighting, switch, sanitary,

sanitary ware, jewelry, watches, toys, furniture, gifts, handbags, umbrellas,

doors and windows, etc…

Certificate ISO9001:2008,   SGS,   ROHS
Standard ROHS,ISO, ANSI, ASTM,, JIS, DIN, GB
Testing tool 3D projectors, ordinary projectors, all kinds of accurate measuring tools,

Salt spraying testers, high temperature resistant testers,

low temperature resistant testers, etc…

Tolerance Stamping parts:0.01-0.1mm, CNC machining parts:0.1-0.002mm
Business Scope stamping, laser cutting, drilling, tapping, CNC processing,

laser welding, butt welding, argon arc welding, CNC turning,

surface grinder processing, cylindrical grinder processing,

mirror polish processing, etc…

 

OEM Forging Auto Parts

What can we do?

You have the idea,we turn it into product!

We develop custom products for clients all over the world, such as 3D Robotics, Nvidia, Smart Systems and so on. We are experienced in many processes, such as stamping (deep drawing, bending), cutting (pipe cutting, profile cutting, laser cutting, water cutting), CNC machining (Lathe machining, bending) and welding (laser welding, aluminum welding, silver welding).

PLEASE ADVISE:

1. Drawings marked material, tolerances, surface/ heat treatment requirements etc ;
2. Quantity and annual demand;
3. FOB, CIF or EXW ?

Welcome your inquiry and we will offer satisfied quality and prices to you!

Any questions please do not hesitate to contact us: 

Mr Frank at 86-574-83073957 or send mail to [email protected] ! Thank you !

China Custom Blind Flange

China Custom Blind Flange

China Custom Blind Flange

Main Desription

  • Type: Blind Flange
  • Proccess: Forging + Machining
  • Material: Carbon steel: A105,SS400,SF440 RST37.2,S235JRG2,P250GH,C22.8, Stainless Steel: F304 F304L F316 F316L 316Ti, Copper etc.
  • Standard: ANSI,JIS,DIN,BS4504,SABS1123,EN1092-1, UNI,AS2129,GOST-12820
  • Size: 1/2-78 inch (DN15-DN2000)
  • Pressure: ANSI class 150,300,600,1500,2500, DIN PN6,PN10,PN16,PN25,PN40,PN64,PN100,PN160
  • Packing: No Fumigate or Fumigate Plywood/Wood Pallet or Case
  • Surface Treatment: Anti-rust Oil, Transparent/Yellow/Black Anti-rust Paint,Zinc,Hot dipped Galvanized.
  • Usage: Oil Field, Offshore, Water System, Shipbuilding, Natural Gas, Electric Power, Pipe Projects, etc.

What is a Blind Flange?

A blind flange is a solid disk used to block off a pipeline or to create a stop. Similar to a regular flange, a blind flange has mounting holes around the perimeter and the gasket sealing rings are machined into the mating surface. The difference is that a blind flange has no opening for fluids to pass through. Instead,You can place in between two open flanges, which stops the flow through a pipe. Many times use this type of blockade  when adding another line onto an existing pipeline or when added a new valve

Where are Blind Flanges Most Commonly Used?

Blind flanges are commonly used in petrochemical, pipe engineering, public services and water works.

A blind flange is useful for making repairs to a pipeline further up the line. In fact, during construction of a pipeline, a blind flange may be built into the final length of pipe. This allows for expansion or continuation of the pipeline simply by adding onto the final flange.

What  Blind Flanges Do?

Without a blind flange, it would be next to impossible to repair or perform ongoing maintenance to a pipeline unless the flow was shut off at a earlier valve, which could affect miles of pipeline.

The use of flanged pipe has significantly sped up the process for constructing pipelines. It has also made the task of repair and sectional replacement easier. Sections of pipe can now be assembled anywhere in the world and shipped to the job site. Once there, they can simply be bolted in place and the repair is done.

China Custom Blind Flange

A blind flange manufacturer is one of the most well-known flanges being used and is important to a wide range of ventures and businesses. Rather, one places the blind flange between open flanges making a square, in this manner halting the progression of fluid through the pipeline. A blind flange from FRIMA flange manufacturers is a disk for covering or shutting the part of the outcome. They ordinarily have openings that are machined to coordinate those of what may be an associating flange that would be in that place.

Why choose FRIMA custom Blind flanges from the manufacturer:

Since blind flanges are utilized to deter one pipe from another,  in exceptionally high-weight and high-temperature circumstances. A blind flange manufacturer is utilized when the fix is required at a point further up the pipeline. FRIMA Custom Blind Flangesincorporate loads of sorts, which has no drag and is utilized to close the funneling framework.

FRIMA Custom Blind Flanges include lots of kinds, which have no bore and is used to close the piping system. When you open a piping system and Blind flange also permits easy access to a line once it has been closed. The low-pressure pipe system is contacted by threaded/screwed. Blind Flange manufacturer Metal Industries supplies Blind Flanges, Industrial Blind Flanges, in ANSI B16.5, etc.

Our advantages for custom Blind flanges

FRIMA custom blind pipe flanges in all steel material grades, including carbon blind pipe flanges, stainless steel blind pipe flanges and alloy blind pipe flanges. FRIMA Flange also has many different blind pipe flanges in stock and ready to ship. We also manufactures custom weld neck pipe flanges per customer requirements.

Get the Best Quality Custom Blind Flanges

For much industrial purpose, Custom Blind flanges define with lots of benefits. It has been carrying out with pipe, pump and many results. Of course, this flange is out with ease and considers better results. Therefor It is useful for many industries that ranges with more options. With additional comfort pipe, it has been carrying out with liquid industries. Here it built by comfortable for client’s desires.

If you had any new interests, please feel free send us drawings or samples. And you could get more new free quotes from China Custom Blind Flange.

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Carbon Steel Pipe Fittings Forged Flange

Carbon Steel Pipe Fittings Forged Flange

Carbon Steel Pipe Fittings Forged Flange

  • Carbon Steel Pipe Fittings Forged Flange

    Manufacturer

  • Process: precision forging+ blasting+ cnc machining
  • Material: Aluminum , Brass , carbon steel,  stainless steel, iron
  • Machining: turning, milling, drilling, grinding, threading, CNC
  • Finishing: sand blasting, polishing, plating, acid treatment, anodizing, coating
  • Design: customized samples or drawings are accepted
  • Weight range: 0.1-100KG
  • Packaging: paper carton + bubble bag
  • Delivery time: tooling/sample within 4 weeks, batch order within 4 weeks.
  • Inspection: all the products are strictly inspected by QC.
  • High quality, competitive price, good service, fast delivery
Carbon Steel Pipe Fittings Forged Flange
Description Custom Forged Flange
Cooperation model OEM or ODM
Design As per customer specific engineering drawings, technical specification and

special requirements;

Or customer give us the specified sample;

Or the customer conceptual or preliminary design;

Or the customer sketched idea

Accept drawing format .jpg /.pdf /.dwg/.igs./.stp/x_t. etc
Material Material stock is of many materials, including carbon steel, alloy steel, stainless steel, aluminum, brass even plastics
Material condition The supplying material is on the many condition, including bar, forging, casting, extruding and etc.
Material weight From 0.01~1000Kg
Application material standard       If no any specially required by the customers, we often suggest our customer to try the equivalent China National (GB) standard material that our engineering team proposes which to be properly converted from ANSI, ASTM, SAE, EN. DIN. BS, JIS and etc., to contribute the material cost control.

If it is necessary to use exact designated material no., it is also possible choice.

Available processing

(Technique)

Turning, drilling, milling, planning, boring. Grinding, gear-hobbing, wire-cutting, sawing, reaming, screwing, EDM machining, assembling and etc. in Atlas Metal house
Precision Average level: ±0.01mm, depending the part size and thickness and material
Tooling in house To design and build the necessary tooling in own house, for the tooling we never add any margins, it just cost.
Equipment in Atlas Metal shops       CNC Horizontal lathe Dia.400mm X2000mm capacity /8

Horizontal lathe Dia.500mm X750mm capacity /2

Vertical lathe  Dia.1200mm capacity /2

CNC Milling machine 250mm x1120mm capacity /3

Milling machine 320mm x1320mm capacity /2

Planning machine 650mm capacity /1

Plane grinding machine 250mm x300mm capacity, precision on and less than 0.016  /1

Small size high-precision plane grinding machine /1

Circular grinding machine Dia.250mm x 2000mm /1

Vertical drilling machine Dia.50mm/M24 capacity /1

Table drilling machine /15

Japan Sodick Linear cutting, CNC precision 0.001mm 320mm x400mm /1

Linear cutting machine, CNC precision 0.015mm 320mm x400mm /6

Electric discharge machine CNC precision 0.018mm 320mm x500mm  /3

Gear-hobbing machine / 5

Sawing machine/ 2

Heat Treatment

(out house)

For the heat treatment, we subcontract to our local qualified supplying factories to process at the out of Atlas house. Thanks to the long term good cooperating with our local suppliers and Ningbo  area having a strong mechanical production engineering basements, generally we often can meet any heat treatment requirements on the metal works, such as annealing, normalizing, tempering & quenching, surface hardening and etc..
Surface treatment

(out house)

The surface treatment is to do out house. Our suppliers help us to supply our customers a wide range of surface finish solution, such as hot dip galvanizing, zinc plating, nickel plating, chrome plating, powder coating, epoxy painting, anodizing, black oxide, E-coating (Electrophoresis) and etc
Inspection       Whole inspection procedures (IQC, PQC and FQC) and QA plan are carried out in house to be compliance with the rules and regulation of ISO9001:2000

Quality control always be doing on site and on time, never try to do later;

If the customer found it is necessary any third authorized inspection organization are welcomed to witness the quality before the shipment.

Packing       Strictly in accordance with the customer specific instruction on the packing,

We can package for retail if needed.

If no any specified, generally we would recommend that the parts to be packaged by a poly bags, then put them in cartons, and finally to be on the pallets. The gross weight of one carton is not more than 22Kg and pallet size try to approaching 120cm x 80cm (Europe size) and 42” X 42” (US size).

The package is seaworthy and suitable for export. The wooden package material shall be steamed with the certificated and stamped by CCIB.

Applicable field The custom metal part may be one of the all kinds of auto parts, machinery parts, computer parts, medical parts, home appliances parts, electrical equipment parts, electrical appliance parts ,Electronic Products parts, Electronic parts, Generator parts, alternator parts, dynamo parts, electric generator parts, stationery , power switches, miniature switches, architecture, commodity and A/V equipment, hardware and plastic molds, sports equipment and gifts, etc.,
Reminding       The metal parts to be showed on the website are not for sale, it just for sales promotion purpose it is to explain for our potential customers that we had produced or are capable of making such similar metal parts or supply same metal processing services.

For any custom metal parts before mass production we need our customer to confirm and approve the working samples. For more information on the sample issue, please visit our “Sample Procedures and Sample Policy” to get more details.

 

Carbon Steel Pipe Fittings Forged Flange

PLEASE ADVISE:

1. Drawings marked material, tolerances, surface/ heat treatment requirements etc ;
2. Quantity and annual demand;
3. FOB, CIF or EXW ?

Welcome your inquiry and we will offer satisfied quality and prices to you!

Any questions please do not hesitate to contact us: 

Mr Frank at 86-574-83073957 or send mail to [email protected] ! Thank you !

Custom Forged Flange

Custom Forged Flange

Custom Forged Flange

  • Custom Flange Manufacturer
  • Process: precision forging+ blasting+ cnc machining
  • Material: Aluminum , Brass , carbon steel,  stainless steel, iron
  • Machining: turning, milling, drilling, grinding, threading, CNC
  • Finishing: sand blasting, polishing, plating, acid treatment, anodizing, coating
  • Design: customized samples or drawings are accepted
  • Weight range: 0.1-100KG
  • Packaging: paper carton + bubble bag
  • Delivery time: tooling/sample within 4 weeks, batch order within 4 weeks.
  • Inspection: all the products are strictly inspected by QC.
  • High quality, competitive price, good service, fast delivery
Custom Forged Flange

PLEASE ADVISE:

1. Drawings marked material, tolerances, surface/ heat treatment requirements etc ;
2. Quantity and annual demand;
3. FOB, CIF or EXW ?

Welcome your inquiry and we will offer satisfied quality and prices to you!

Any questions please do not hesitate to contact us!

Brass Forging Parts

Brass Forging Parts

What is Brass?

Brass Forging Parts is a metal alloy that consists primarily of copper and zinc. The mechanical properties of brass depend on percentage of zinc along with several additional elements, which can vary significantly. Brass is harder and has a lower melting point than copper, but it has excellent working properties and is excellent for many end uses.

The Brass Forging Parts Process

At FRIMA, we use the application of heat and pressure in the forging and forming processes to shape and enhance metallurgical properties, ensuring every brass component meets or exceeds the design requirements. The forging process ensures durability of safety critical components in the most severe service conditions.

Cutting and Heating of Raw MaterialFRIMA Brass Forging Parts

Ordering brass bar stock to the specified alloy composition in one of the many forms and shapes available is the typical first step in the process. Saw cutting provides blanks, sometimes called slugs, that then enter the forging or forming process.  Some grades of brass alloy may be processed at room temperature, but it is most common for slugs to be heated to improve formability. Temperature for hot forging is usually in excess of 1000 degrees F but both the alloy and complexity of the configuration will determine the exact process requirements.

Forging

In the forging process, the cut slugs are placed between dies and force is applied as the dies are pressed together. This forces the brass slug to flow, while remaining solid, to fill cavities in the dies creating a new shape configuration and enhancing the material properties.

Trimming

To assure a complex die cavity is filled, excess material flowing out of the cavity is trapped in a narrow “flash land”. This assures sufficient pressure to force material to fill the cavity but not damaging the die, the forging equipment or the part being forged. The excess material, called “flash” extends around the forging at the “parting line”, the location the dies meet when pressed together. A process called “trimming” removes this flash.

Cleaning the forgings

Typically, residual oxides formed during heating or lubricants used during the forging process will discolor the surface of the forged component. Discoloration is often removed by vibratory or blast cleaning with abrasives, depending upon the surface finish required. These processes may also remove or smooth any remaining burrs from trimming operations.

Testing and Certification

Testing requirements vary with customer specification based on product end use, but it is typical to provide certifications of conformance of compliance to the process design along with evidence of the alloy used and measurements taken during operations.

Packaging and Delivery

Brass is a relatively soft material compared to iron-based alloys such as steel and stainless steel. Often there are cosmetic requirements or a need to protect surfaces from further damage during shipping that require brass forgings to be specially packaged. FRIMA Forge provides Brass Forging Parts  in packaging materials and methods to assure product arrives intact and undamaged whether across the state or across an ocean.

Brass Forging

Forging assures exceptional durability to products as the process of deforming metal in a solid state guarantees full density in components designed for fluid handling and corrosion resistance. Brass alloys offer exceptional thermal and electrical conductivity, ease of formability and machineability. Add to that corrosion resistance, compatibility with many other materials and environments, and the ability of the alloy to accept a wide variety of plating options. These attributes make brass forgings the ideal choice for many applications.

What are some typical forged or formed brass forging parts?

Brass bolts

  • Plumbing fittings for many types of fluids especially water faucets and taps
  • Components used in outdoor environments such as metal fitting on boats and vehicles
  • Knobs, handles and many “hand-touch” items that require antimicrobial properties
  • Bushings and bearings where the “self-lubricating” properties of a copper-based alloy are an advantage
  • Display or architectural items where the warm, golden color of polished brass provides enhanced appearance

Brass forgings offer a number of advantages over parts produced by casting, stamping, welding, or machining.

The forging process improves both the properties of the alloy, and the mechanical and physical properties of brass forgings through the application of heat and pressure. Below are the benefits of brass forging:

• High strength for safety, security, or long-term applications.
• Elimination of defects caused by casting or other manufacturing methods.
• Consistently close dimensional tolerances, no or less machining operation.
• Smooth surface finish
• Superior polishing and finishing surface characteristics
• Efficient production methods.

FRIMA is professional in providing of brass forging parts. Let us assist you to solve design and quality issues.

China CNC Machining Parts Manufacturer