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Brass Forging Parts

Brass Forging Parts

What is Brass?

Brass Forging Parts is a metal alloy that consists primarily of copper and zinc. The mechanical properties of brass depend on percentage of zinc along with several additional elements, which can vary significantly. Brass is harder and has a lower melting point than copper, but it has excellent working properties and is excellent for many end uses.

The Brass Forging Parts Process

At FRIMA, we use the application of heat and pressure in the forging and forming processes to shape and enhance metallurgical properties, ensuring every brass component meets or exceeds the design requirements. The forging process ensures durability of safety critical components in the most severe service conditions.

Cutting and Heating of Raw MaterialFRIMA Brass Forging Parts

Ordering brass bar stock to the specified alloy composition in one of the many forms and shapes available is the typical first step in the process. Saw cutting provides blanks, sometimes called slugs, that then enter the forging or forming process.  Some grades of brass alloy may be processed at room temperature, but it is most common for slugs to be heated to improve formability. Temperature for hot forging is usually in excess of 1000 degrees F but both the alloy and complexity of the configuration will determine the exact process requirements.

Forging

In the forging process, the cut slugs are placed between dies and force is applied as the dies are pressed together. This forces the brass slug to flow, while remaining solid, to fill cavities in the dies creating a new shape configuration and enhancing the material properties.

Trimming

To assure a complex die cavity is filled, excess material flowing out of the cavity is trapped in a narrow “flash land”. This assures sufficient pressure to force material to fill the cavity but not damaging the die, the forging equipment or the part being forged. The excess material, called “flash” extends around the forging at the “parting line”, the location the dies meet when pressed together. A process called “trimming” removes this flash.

Cleaning the forgings

Typically, residual oxides formed during heating or lubricants used during the forging process will discolor the surface of the forged component. Discoloration is often removed by vibratory or blast cleaning with abrasives, depending upon the surface finish required. These processes may also remove or smooth any remaining burrs from trimming operations.

Testing and Certification

Testing requirements vary with customer specification based on product end use, but it is typical to provide certifications of conformance of compliance to the process design along with evidence of the alloy used and measurements taken during operations.

Packaging and Delivery

Brass is a relatively soft material compared to iron-based alloys such as steel and stainless steel. Often there are cosmetic requirements or a need to protect surfaces from further damage during shipping that require brass forgings to be specially packaged. FRIMA Forge provides Brass Forging Parts  in packaging materials and methods to assure product arrives intact and undamaged whether across the state or across an ocean.

Brass Forging

Forging assures exceptional durability to products as the process of deforming metal in a solid state guarantees full density in components designed for fluid handling and corrosion resistance. Brass alloys offer exceptional thermal and electrical conductivity, ease of formability and machineability. Add to that corrosion resistance, compatibility with many other materials and environments, and the ability of the alloy to accept a wide variety of plating options. These attributes make brass forgings the ideal choice for many applications.

What are some typical forged or formed brass forging parts?

Brass bolts

  • Plumbing fittings for many types of fluids especially water faucets and taps
  • Components used in outdoor environments such as metal fitting on boats and vehicles
  • Knobs, handles and many “hand-touch” items that require antimicrobial properties
  • Bushings and bearings where the “self-lubricating” properties of a copper-based alloy are an advantage
  • Display or architectural items where the warm, golden color of polished brass provides enhanced appearance

Brass forgings offer a number of advantages over parts produced by casting, stamping, welding, or machining.

The forging process improves both the properties of the alloy, and the mechanical and physical properties of brass forgings through the application of heat and pressure. Below are the benefits of brass forging:

• High strength for safety, security, or long-term applications.
• Elimination of defects caused by casting or other manufacturing methods.
• Consistently close dimensional tolerances, no or less machining operation.
• Smooth surface finish
• Superior polishing and finishing surface characteristics
• Efficient production methods.

FRIMA is professional in providing of brass forging parts. Let us assist you to solve design and quality issues.

Aluminum Forging Parts

Aluminum Forging Parts

Aluminum Forging Parts

  • Aluminum Forging Parts Manufacturer
  • Process: precision forging+ blasting+ cnc machining
  • Material: Aluminum , carbon steel,  stainless steel, iron
  • Machining: turning, milling, drilling, grinding, threading, CNC
  • Finishing: sand blasting, polishing, plating, acid treatment, anodizing, coating
  • Design: customized samples or drawings are accepted
  • Weight range: 0.1-100KG
  • Packaging: paper carton + bubble bag
  • Delivery time: tooling/sample within 4 weeks, batch order within 4 weeks.
  • Inspection: all the products are strictly inspected by QC.
  • High quality, competitive price, good service, fast delivery
Aluminum Forging Parts
Our production capacity and advantage
Featured Products Overhead line fittings; Auto parts; Railway parts; Machinery parts; Professional tools, OEM forged parts.
Forming Equipments 2500Ton,1600Ton,1000Ton,630Ton,400Ton Frication Press Machines
2.500Kg&1Ton Air Hammers
3.500Ton Hydraulic Press
Machining Equipments 1.CNC Machine Center
2.Grinding Machine
3.Drilling&Milling Machines
4.Lathe Machines
Inspection Instruments 1. Spectrograph
2. Tensile testing machine
3. Magnetic particle flaw detector
4. Coordinate measuring machine
Forming Method Hot die forging or Free forging
Material Range Carbon steel, Alloy steel, Stainless steel, Aluminum, Copper, Brass, Titanium, Nickel alloy etc
Material Standard ASTM,DIN,JIS ,BS,ISO etc
Specification As per customized requirement, drawing or sample
Process Capacity Max 60Kg/pc by closed die forging; Over 200kg/pc by open die forging.
Forging Tolerance ±0.1mm to ±0.5mm
Machining Tolerance ±0.01mm by CNC Machine Center and Grinding Machines.
Heat Treatment Normalizing, Tempering, Quenching,
Surface Finished Shot blasting, Hot Dip Galvanized, Chrome plating, Passivation etc
Quality System ISO9001:2008,ISO/TS16949
Packing Standard export packing, wooden pallet
Lead Time Generally deliver about 30 days.
Annual Production Over 10,000Tons

 

PLEASE ADVISE:

1. Drawings marked material, tolerances, surface/ heat treatment requirements etc ;
2. Quantity and annual demand;
3. FOB, CIF or EXW ?

Welcome your inquiry and we will offer satisfied quality and prices to you!

Any questions please do not hesitate to contact us!

Followed by European Customer Feedback.

Metal Stamping Steel Components

Metal Stamping Steel Components

We are professional Metal Stamping Steel Components China manufacturer from Ningbo, All stamping parts can be custom made in our factory

10 advantanges you would get from FRIMA Stamping :

  1. Precision OEM punching bending metal stamping parts
  2. Materials: carbon steel, stainless steel, aluminum, brass
  3. Processing: stamping, punching, bending, welding, threading, grinding, milling, machining
  4. Press ranges : From 5 MT to 200MT
  5. Surface Finishing : anodizing, zinc plated, chrome coated, nickel plated, electrophoresis
  6. High quality control, no burr and scratch on surface and trimming edge
  7. Process: Design moulds→ confirm samples→ purchase material→ blanking→ punching→ welding/bending→ forming→ surface treatment→ Inspection→ assemble products→ Package
  8. We can produce and process stamping parts according to your requirements.
  9. Lead time for samples in 15days.
  10. COC, Test Report, RohS , plating report, coating reports, is available !

FRIMA Stamping Spefication:

 

Equipment CNC stamping/punching machine, CNC bending machine, CNC cutting machine, 5~250 tons punching machines, welding machine, polish
machines…
Processed Material SPCC, SGCC, Stainless Steel, Carbon Steel, Mild Steel, Aluminum, Aluminium Alloy, Copper, etc.
Surface Treatment Hot galvanized, polishing, chrome/zinc/nickel plating, powder coating,
anodize…
Production Process Stamping, deep drawing, bending, punching, laser cutting, threading,
welding, tapping, riveting, grinding
Size According to customer’s requirements
Thickness 0.5mm ~16mm, or other special available
Standard ANSI. API. BS. DIN. JIS. GB. etc
R&D We support customer R&D to make the file or improve the design if necessary
Inspection IQC, IPQC, FQC, QA
Mould It depends on customer’s requirements if necessary.
Sample confirmation Free samples available
Product Scope Sheet metal fabrication, Auto parts, Motorcycle parts, Construction hardware, Metal cabinet, etc.
Packing According to customer’s requirements
Certificate ISO 9001
Metal Stamping Steel Components

NOTES:  The products are shown here only to present the scope of our manufacturing activities, and are not for sale.

We can produce and process the stamping parts according to your any requirements of materials, specifications, shapes and surface.

Cutomized Precision Stamping Parts

Cutomized Precision Stamping Parts

We are professional Cutomized Precision Stamping Parts China manufacturer from Ningbo, All stamping parts can be custom made in our factory 

  1. Precision OEM punching bending metal stamping parts
  2. Materials: carbon steel, stainless steel, aluminum, brass
  3. Processing: stamping, punching, bending, welding, threading, grinding, milling, machining
  4. Press ranges : From 5 MT to 200MT
  5. Surface Finishing : anodizing, zinc plated, chrome coated, nickel plated, electrophoresis
  6. High quality control, no burr and scratch on surface and trimming edge
  7. Process: Design moulds→ confirm samples→ purchase material→ blanking→ punching→ welding/bending→ forming→ surface treatment→ Inspection→ assemble products→ Package
  8. We can produce and process stamping parts according to your requirements.
  9. Lead time for samples in 15days.
  10. COC, Test Report, RohS , plating report, coating reports, is available !
Equipment CNC stamping/punching machine, CNC bending machine, CNC cutting machine, 5~250 tons punching machines, welding machine, polish
machines…
Processed Material SPCC, SGCC, Stainless Steel, Carbon Steel, Mild Steel, Aluminum, Aluminium Alloy, Copper, etc.
Surface Treatment Hot galvanized, polishing, chrome/zinc/nickel plating, powder coating,
anodize…
Production Process Stamping, deep drawing, bending, punching, laser cutting, threading,
welding, tapping, riveting, grinding
Size According to customer’s requirements
Thickness 0.5mm ~16mm, or other special available
Standard ANSI. API. BS. DIN. JIS. GB. etc
R&D We support customer R&D to make the file or improve the design if necessary
Inspection IQC, IPQC, FQC, QA
Mould It depends on customer’s requirements if necessary.
Sample confirmation Free samples available
Product Scope Sheet metal fabrication, Auto parts, Motorcycle parts, Construction hardware, Metal cabinet, etc.
Packing According to customer’s requirements
Certificate ISO 9001
Cutomized Precision Stamping Parts

NOTES:  The products are shown here only to present the scope of our manufacturing activities, and are not for sale.

We can produce and process the stamping parts according to your any requirements of materials, specifications, shapes and surface.

OEM precision metal stamping part

OEM precision metal stamping part

The OEM precision metal stamping part service can be customized during the whole manufacturing process from the mold developing, designing to producing. Every demand from customers like metal stamping, punching, deep pumping and specific angle bending are measured and tested according to the measurement of metal materials then apply to each kind of metal.

OEM precision metal stamping part

Features of our products:

1. Material: Steel, Stainless steel, Aluminum sheet, Copper etc.
2. Surface treatment: Zinc plated, Powder coating, Paint, Nickel plated etc.
3. Requirement: based on drawing and quantity.

4. Stamping equipment: 10-500T
5. Packing: we will offer you the standard package which includes plastic film, foam, carton and wooden box which is suitable for transporting

6. Delivery time: Within 20 days after receiving your 30% deposit

custom brass stamping parts

Custom brass stamping parts

We are professional custom brass stamping  parts China manufacturer from Ningbo, All stamping parts can be custom made in our factory

10 Advantages you would get from FRIMA Stamping parts:

  1. Precision OEM punching bending metal stamping parts
  2. Materials: carbon steel, stainless steel, aluminum, brass
  3. Processing: stamping, punching, bending, welding, threading, grinding, milling, machining
  4. Press ranges : From 5 MT to 200MT
  5. Surface Finishing : anodizing, zinc plated, chrome coated, nickel plated, electrophoresis
  6. High quality control, no burr and scratch on surface and trimming edge
  7. Process: Design moulds→ confirm samples→ purchase material→ blanking→ punching→ welding/bending→ forming→ surface treatment→ Inspection→ assemble products→ Package
  8. We can produce and process stamping parts according to your requirements.
  9. Lead time for samples in 15days.
  10. COC, Test Report, RohS , plating report, coating reports, is available !

custom brass stamping parts

We can produce and process the stamping parts according to your any requirements of materials, specifications, shapes and surface.

custom metal stamping parts

Custom metal stamping parts

FRIMA is the professional custom metal stamping parts manfacutrer. During the metal stamping process, blanks or coils of sheet metal feed through one or more die and tool sets. These die and tool sets form and cut the sheet metal into its desired shape.

Custom Metal Stamping
Custom Metal Stamping

At FRIMA, we perform a variety of custom metal stamping operations, including:

  • Blanking
  • Bending
  • Punching
  • Coining
  • Drawing
  • Embossing
  • Piercing
  • Curling

FRIMA Special stamping features

Our custom metal stamping methods are fast, reliable, and multi-functional. We deliver parts that provide exceptional performance to our customers. In addition, we have the ability to add special features to our stamped parts such as:

  • Threaded
  • Countersunk
  • Numbered
  • Embossed elements such as logos
  • Assembled
  • Staking
  • Joining

All our dies and tools are engineered and built in-house, using our state-of-the-art EDM and CNC machines. Creating our own die and tool sets allows us to maintain tight tolerances of up to 0.005″ throughout the entire metal stamping process.

Custom Metal Stamping Capabilities.

As professional manufacturer in metal stamping, our customers rely on our expert design and development services. We create a range of metal components in all sizes, from simple to intricate.

We provide service and support to our customers throughout the entire process, from prototype development through high-volume production. We have the capability to process orders of up to 50 million parts. Our custom precision metal stamping produces a variety of components, such as:

  • Electronic Terminals
  • Sensor components
  • Yokes
  • Thrust washers
  • Heat sinks
  • Printer cartridge blades
  • Medical components
  • Inserts
  • Fuse clips
  • Brackets
  • Contacts
  • Covers
  • Latches
  • Furniture parts

Production Methods

At FRIMA, we utilize several metalworking processes to create custom metal parts.

Progressive Die Stamping

In progressive die stamping, the sheet metal acquires its shape by passing through a series of workstations. Each die is capable of cutting, bending, punching, coining, embossing, drawing, or shaving the metal. Depending on the complexity of each part, the metal can pass through as few as one or as many as 40 steps. Progressive die stamping typically results in more waste than multi-slide or four-slide stamping, however, progressive die stamping tools are usually faster to set up.

Industries Served

FRIMA had been serving into below Industries:

  • Aerospace
  • Appliances
  • Automotive
  • Electrical Distribution
  • Communications
  • Construction
  • Renewable Energy
  • General Manufacturing
  • Medical/Medical Devices
  • Military/Defense
  • General Manufacturing

Given our capabilities, we can serve the custom metal stamping needs of a broad range of industries and can projects of all sizes.

Full-Service Custom Metal Stamping Parts

Our services go beyond custom metal stamping. We offer secondary services to provide end-to-end solutions to our customers, including:

  • Plating
  • E-Coating
  • Heat-treating
  • Stress relieving
  • Pick and Place
  • Screw Insertion
  • Reel-to-reel
  • Tape and reel

Quality control and quality enhancement are at the heart of what we do. To learn how we can create custom metal stamping parts to your specifications, please contact us.

 

 

Sheet Metal Stamping Parts

Sheet Metal Stamping Parts

We are professional sheet metal stamping parts China manufacturer from Ningbo, All stamping parts can be custom made in our factory 

  1. Precision OEM punching bending metal stamping parts
  2. Materials: carbon steel, stainless steel, aluminum, brass
  3. Processing: stamping, punching, bending, welding, threading, grinding, milling, machining
  4. Press ranges : From 5 MT to 200MT
  5. Surface Finishing : anodizing, zinc plated, chrome coated, nickel plated, electrophoresis
  6. High quality control, no burr and scratch on surface and trimming edge
  7. Process: Design moulds→ confirm samples→ purchase material→ blanking→ punching→ welding/bending→ forming→ surface treatment→ Inspection→ assemble products→ Package
  8. We can produce and process stamping parts according to your requirements.
  9. Lead time for samples in 15days.
  10. COC, Test Report, RohS , plating report, coating reports, is available !
Sheet Metal Stamping Parts

NOTES:  The products are shown here only to present the scope of our manufacturing activities, and are not for sale.

We can produce and process the stamping parts according to your any requirements of materials, specifications, shapes and surface.

China CNC Turning Components

China CNC Turning Components

China CNC Turning Components. Our company presents a huge collection of precision CNC Turning Parts that are stand up to the international quality standard. High quality raw materials are used in manufacturing components of high strength, quality and durability. To ensure the quality of the raw materials they are obtained only from trusted vendors all over the nation.

China CNC Turning Components

Our CNC turned parts are rust and corrosion resistant. We customize these Precision Turning Parts as per our client’s requirements. Our esteemed customers can acquire these automotive parts at affordable price ranges in a stipulated time period.

Precision Turning Parts

Features :

  • High tolerance level
  • Durable
  • Rust & Corrosion resistant
  • Enhanced finish
  • Low maintenance

Applications :

  • Motors and valves
  • Switchgear
  • Electronics industry
  • Medical equipment industry

Precision CNC Machining Parts

Precision CNC Machining Parts

Precision CNC Machining Parts Specifications:

  • Product name: precision machining parts
  • Material: aluminum, steel, brass ,plastic, carbon steel, nylon, PP
  • Dimensions: according to customer’s drawing
  • Surface treatment: Heat treatment, polishing, PVD/CVD coating, galvanized, electroplating, spraying, and painting etc.
  • Packing: PE bag, carton, wooden box
  • Processing equipments: cnc machining center, cnc lathe, grinding machine, automatic lathe machine, conventional lathe machine, milling machine, drilling machine, EDM, wire-cutting machine, CNC bending machine etc.
  • Service project: To provide production design, production and technical service, mould development and processing, etc.
  • Testing machine: Digital Height Gauge, caliper, Coordinate measuring machine, projection machine, roughness tester, hardness tester and so on.
  • Minimum order quantity: 1000pcs
  • Delivery: 7-30 days
  • Business scope: CNC center machining, drilling, turning, grinding, tapping, Stamping, mould design and processing, casting, sheet mental working etc.
  • Application: Automation machine, medical device, industrial machine,Load cells, automobile,  Shaft, electric appliance, and other industries.
  • Machining scope: Building and lifting industry, Engineering and engineering design industry,Aerospace industry,Machinery and tools industry, Electronic instrumentation equipment industry, automotive industry

Precision CNC Machining Parts

Quality Assurance:

IPQC inspect each during every step; 100% inspection before shipment by micrometer, height gauge, projector measuring machine, coordinate measuring machine(CMM), ect.Any disqualification will be responsible by us:

  • Firstly, check the raw material before massive production;
  • During production, technicians self-check and Engineer spot check to assure the good quality.
  • QC inspect after products finished
  • Before package, we will choose the best way to avoid damages during transportation.
  • Salesmen who were trained the technical know-how spot check before shipping

Get more free quotes from us at [email protected] !Thanks!

China CNC Machining Parts Manufacturer