Automotive motor shafts

Automotive Motor Shafts are including Shaft/Motor Shaft/Drive Shaft/Gear Shaft/Pump Shaft/Worm Screw/Worm Gear/Bushing/Ring/Joint/Pin, etc.

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Automotive motor shafts

Ningbo FRIMA can produce a wide range of automotive motor shafts for every application including motor shafts, and industrial and automotive applications. These include round shafts, square shafts, stepped shafts, splined shafts, helical shafts, gear shafts, D-key shafts, and threaded shafts.

Bring us your ideas and we’ll help you get your shaft application off the ground.

Learn about our products

  • Offerings Overview
  • Manufacturing Processes
  • Quality Systems
  • Professional service

Overview Automotive motor shafts from Ningbo FRIMA:

Ningbo FRIMA has audited, qualified, and worked with IATF and ISO-certified shaft factories for over 15 years. We are dedicated to managing your custom shaft project on-site and delivering parts to you at lower prices but the same quality as a domestic supplier.

  • Custom shafts
  • Round cross-section
  • Splined Shafts
  • Square/rectangular
  • Cam Shafts
  • D-shaped key end
  • Stepped Shafts
  • Slotted end
  • Helical Shafts
  • Geared Shafts

1. Material

Common material: 40Cr/35C/GB45/70Cr/42CrMo
Other materials: Stainless steel, copper, brass, carbon steel, aluminum (according to customer’s requirement)

2. Process

CNC rough turning, Quench+Temper, precision machining, grinding

  • external diameter:5.0-15.0mm
  • overall length:50-200mm
  • tolerance:±0.005
  • surface hardness: HRC 20- HRC 57
  • There is an ISO standard for automotive motor shafts ISO 496:1973.

3. Radii

Turned outside corners will typically include a 0.005 in. chamfer.
Minimum hole size:

  • Minimum on-axis and axial: 0.04 in. (1mm)
  • Minimum radial: 0.08 in. (0.5mm), 0.04 in (0.5mm) for aluminum and brass

4. Grooves:

  • Minimum OD groove width: 0.047 in. (1.2mm)
  • Minimum OD groove width for aluminum and brass:0.019 in (0.5mm)
  • Maximum OD groove depth: 0.95 in. (24.1mm)—varies with a groove width

FRIMA CNC Mill & Turn

What equipment to manufacture Automotive motor shafts:

Ningbo FRIMA brings together advanced manufacturing equipment such as CNC and lathes from Japan and Taiwanese centerless grinding machines, gear hobbing machines, straightening and cutting machines, sphere lapping machines, end grinders, cylindrical grinders, rolling grinders, and ultrasonic cleaning and polishing machines. These are key to manufacturing custom shafts and motor shafts.

FRIMA CNC Swiss Machining

Quality control systems for Automotive motor shafts :

High-precision manufacturing and laboratory test equipment provide for consistency and accuracy of standard and custom shafts.

Based on ISO9001:2015 & IATF 16949:2009 quality requirements, the main control plan is as below:

  • Raw Material Quality Control: Chemical Composition Analysis, Mechanical Performance Test, ROHS, and Mechanical Dimension Check
  • Production Process Quality Control: Full-size inspection for the 1st part, Critical size process inspection, SPC process monitoring
  • Lab ability: CMM, OGP, XRF, Roughness meter, Profiler, Automatic optical inspector
  • Quality system: ISO9001, IATF 16949, ISO14001
  • Eco-Friendly: ROHS, Reach.

We are experts in providing Level 3 PPAP documentation for custom shafts and motor shafts, including:

  • Capability studies
  • Control plans
  • Gage R&Rs
  • Failure Modes and Effects Analysis (FMEA)
  • Custom statistical analysis

5. CNC Precision Machining Automotive Motor shafts Standards

CNC Machining Standards (DIN ISO 2768-1(1991-06)
Tolerance class tolerance(mm)
Metal (ISO 2768-F) Plastic (ISO 2768-F)
0.5 to 3 Over 3 to 6 Over 6 to 30 Over 30 to 120 Over 120 to 400 Over 400 to 1000 Over 1000 to 2000 0.5 to 3 Over 3 to 6 Over 6 to 30 Over 30 to 120 Over 120 to 400 Over 400 to 1000 Over 1000 to 2000
F ±0.05 ±0.05 ±0.1 ±0.15 ±0.2 ±0.3 ±0.5 ±0.05 ±0.05 ±0.1 ±0.15 ±0.2 ±0.3 ±0.5

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6. General Tolerances For Shape And Position

General tolerances for shape and position (DIN ISO 2768-2(1991-04)
Tolerance class tolerance(mm)
Straightness and Flatness Verticality Symmetry
10 10 to 30 30 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000 to 100 100 to 300 300 to 1000 1000 to 3000
H ±0.02 ±0.05 ±0.1 ±0.2 ±0.3 ±0.4 ±0.2 ±0.3 ±0.4 ±0.5 ±0.5

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Materials Used for  Automotive Motor Shaft

automotive motor shafts can be applied to various materials, including metal, plastic, and wood. Different lathes are needed for turning metal and wood. According to the types of machined part materials, certain maintenance and safety precautions may be required for the lathe.

Here are some common materials for precision machining automotive parts below. If the material you required is not listed in the table, please contact us.

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Surface Finish at FRIMA – Process for Automotive Motor Shafts

Here is a wide selection of metal surface finishing services of your choice for the machined automotive motor shafts to improve the part appearance, surface smoothness, corrosion resistance, and other characteristics.

As machined Description
As machined Standard finish with a surface roughness of 1.6 μm (126 μin).
Smoothing The standard smoothing surface roughness (Ra) is 0.8 μm (63 μin).
Painting Spraying paint, pigment, or color to a solid surface as a colored protective layer.
Passivation Remove ferrous contaminants or use a light coat of protective material to create a shell.
Powder Coating A functional and decorative finish that is applied as a free-flowing, dry powder.
Anodizing Type II (anodizing color or clear) or Type III (anodizing hard coat)
Polishing Produce a smooth and shiny surface.
Black Oxide Formed a black conversion coating on metal parts.
Bead Blasting Removing surface deposits by applying fine glass beads at high pressure.
Abrasive Blasting/Sandblasting Smoothing and cleaning a hard surface by forcing solid particles across that surface.
Electroplating/Plating Form a thin coherent metal coating on an electrode.
Brushing Polishing the metal with grit results in a unidirectional satin finish.
Chromate Conversion oating Increase the corrosion resistance while maintaining conductive properties

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Service at FRIMA Automotive motor shafts:

Professional Custom Services:

Throughout the entire process of our supply chain management, consistent on-time delivery is vital and very important for the success of our business.

FRIMA utilizes several different shipping methods that are detailed below:

For Samples/Small Q’ty: By Express Services or Air Fright.

For Formal Order: By Sea or by air according to your requirement.

  • One-Stop solution from idea to product/ODM&OEM acceptable
  • Individual research and sourcing/purchasing tasks
  • Individual supplier management/development, on-site quality check projects
  • Muti-varieties/small batch/customization/trial orders are acceptable
  • Flexibility on quantity/Quick samples
  • Forecast and raw material preparation in advance are negotiable
  • Quick quotes and quick responses

If you are looking for a reliable machinery product partner, you can rely on FRIMA. Work with us and let us help you grow your business using our customizable and affordable products.

Frequently Asked Questions

Is My Part a Good Fit for CNC Turning?

The following parts are a good fit for CNC turning:

Rotary parts with high precision requirements.

Rotary parts with complex surface shapes.

Rotary parts with lateral machining.

Ultra-precision and ultra-low surface roughness parts.

Parts with special threads.

How to Reduce the Cost of Machining Parts?

The main costs related to CNC machining can be divided into machining time, start-up cost, material cost, and feature cost. To reduce costs, you need to understand the impact of these factors on costs.

– The best way to reduce machining time is to design features that can be processed quickly, such as by selecting the correct inner corner radius, reducing the cavity depth, increasing the wall thickness, limiting the thread length, and designing holes of standard size.

– The material cost can be reduced by considering the size of the required blank and the cost and machinability of bulk materials (softer alloys process faster).

– Start-up costs can be reduced by reducing the number of part rotations or repositioning required to complete the part, such as dividing the geometry into multiple parts that can be assembled later.

– Using tolerances only when strictly necessary, deleting all text and letters, and avoiding multiple surface treatments can reduce feature costs.

Read more detail in our complete guide on how to reduce the cost of CNC machining parts.

What Parts Can Be Made with CNC Turning?

CNC turning is used for creating a variety of parts, including auto parts, knobs, tubes, gears, toy parts, flywheels, crankshafts, hubs & disc cams. It is most often used to manufacture CNC parts online for automotive, aerospace, medical, and other industries.

What is CNC Turning Center – Difference Between CNC Lathes and CNC Turning Centers

CNC turning center, the equipment or machines for CNC turning service, is a computer-controlled 3, 4, or 5-axis machine that has capabilities of turning, drilling, tapping, and milling, using live tools with powered rotary tool turret, dual spindles, Y-axis, and multiple turrets. While the CNC lathe machine is a simpler 2-axis with one spindle, basically composed of headstock, carriage, tailstock, and bed.

– CNC turning centers have more complex structures than CNC lathes.

– CNC turning centers have higher production capabilities and versatility than CNC lathes.

– CNC lathes are generally flat-bed type while turning centers are usually slant-bed type.

– There are only minimal protective enclosures around the lathe while the turning center is commonly equipped with full enclosures to keep chips and coolant splashes within the machine.

Heat Treatment of Precision Turned parts

Heat treatments can be applied on precision CNC turned parts to improve their key properties such as hardness. Heat treatment can be applied to metal parts throughout the manufacturing process.

– Hardening: used to harden the material and make it stronger, also decreases the ductility.

– Annealing: heats metal parts to a very high temperature and then slowly cools to achieve the desired microstructure.

– Normalizing: used to relieve internal stresses that were created during machining service.

– Quenching: heating the metal to a very high temperature, followed by a rapid cooling step.

What are Types of CNC Turning Operations

There are many types of CNC turning operations for CNC lathe services that can be performed on a live tooling lathe in CNC turning factory, including Hard turning, Parting, Facing, Boring, Reaming, Taper turning, Drilling, Knurling, Threading, Grooving, etc., comes in varying tools, cost and set-up time.

– Tapered turning: produce a cylindrical part of which diameter decrease from one end to another.

– Hard turning: suited for materials with a Rockwell C hardness greater than 45, typically performed after heat treated.

– Spherical generation: create a spherical finished surface, turning around a fixed rotary axis.

– Facing: a turning operation in which the workpiece is machined to its center.

– Parting: create deep grooves that remove a completed or part-complete component from its parent stock.

– Grooving: similar to parting, but only cut to a specific depth from outside or inside of the workpiece.

– Drilling: remove materials to drill holes from the inside of a workpiece with drill bits held stationary in the tailstock or tool turret of the lathe. Boring: enlarge or smooth an existing hole.

– Knurling: cut a serrated pattern onto the surface of the workpiece with a knurling tool, to change or enhance the visual effect or hand grip.

– Reaming: remove a small volume of materials from a drilled hole, for highly accurate diameters.

– Threading: turn standard and non-standard screw threads, which generally means single-point threading.

– Polygonal turning: non-circular forms machining operation without interrupting the rotation of the raw material.

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    What our clients say

    “ We are deeply grateful to the FRIMA Machining team for their outstanding R&D services and skillful craftsmanship. FRIMA has played a pivotal role in our project's success, and we are currently carrying out positive testing in Saudi Arabia. ”

    Bill, Research & Development Manager