Tag Archives: Brass forging parts manufacturer

OEM Forging Auto Parts

OEM Forging Auto Parts

OEM Forging Auto Parts

  • OEM Forging Auto Parts Manufacturer
  • Process: precision forging+ blasting+ cnc machining
  • Material: Aluminum , Brass , carbon steel,  stainless steel, iron
  • Machining: turning, milling, drilling, grinding, threading, CNC
  • Finishing: sand blasting, polishing, plating, acid treatment, anodizing, coating
  • Design: customized samples or drawings are accepted
  • Weight range: 0.1-100KG
  • Packaging: paper carton + bubble bag
  • Delivery time: tooling/sample within 4 weeks, batch order within 4 weeks.
  • Inspection: all the products are strictly inspected by QC.
  • High quality, competitive price, good service, fast delivery
OEM Forging Auto Parts
Product Develop metal parts and rubber parts according to customers’ demand.
Dimension Design according to customers’ demands or drawings or samples.
Raw Material 1. Stainless Steel: SS201, SS301, SS303, SS304, SS316, SS416…..
2. Steel: Q235B, Q195, Q345……
3. Brass: C36000, C37700, C38500, C27200, C28000…
4. Bronze: C51000, C52100, C54400…
5. Iron: 1213, 12L14, 1215…

6. Aluminum: Al6061, Al6063…

7. RUBBER: EPDM, NR, SBR, HNBR, NBR, CR, FPM…

Surface treatment Zinc plated, nickel plated, tin plated, brass plated , silver plated, gold plated,

anodizing , Heat treatment , salt fog test , chain plating, hanging plating, rolling plating,

etc…

Application Our products are widely used in electronic appliances, lighting, switch, sanitary,

sanitary ware, jewelry, watches, toys, furniture, gifts, handbags, umbrellas,

doors and windows, etc…

Certificate ISO9001:2008,   SGS,   ROHS
Standard ROHS,ISO, ANSI, ASTM,, JIS, DIN, GB
Testing tool 3D projectors, ordinary projectors, all kinds of accurate measuring tools,

Salt spraying testers, high temperature resistant testers,

low temperature resistant testers, etc…

Tolerance Stamping parts:0.01-0.1mm, CNC machining parts:0.1-0.002mm
Business Scope stamping, laser cutting, drilling, tapping, CNC processing,

laser welding, butt welding, argon arc welding, CNC turning,

surface grinder processing, cylindrical grinder processing,

mirror polish processing, etc…

 

OEM Forging Auto Parts

What can we do?

You have the idea,we turn it into product!

We develop custom products for clients all over the world, such as 3D Robotics, Nvidia, Smart Systems and so on. We are experienced in many processes, such as stamping (deep drawing, bending), cutting (pipe cutting, profile cutting, laser cutting, water cutting), CNC machining (Lathe machining, bending) and welding (laser welding, aluminum welding, silver welding).

PLEASE ADVISE:

1. Drawings marked material, tolerances, surface/ heat treatment requirements etc ;
2. Quantity and annual demand;
3. FOB, CIF or EXW ?

Welcome your inquiry and we will offer satisfied quality and prices to you!

Any questions please do not hesitate to contact us: 

Mr Frank at 86-574-83073957 or send mail to [email protected] ! Thank you !

Carbon Steel Pipe Fittings Forged Flange

Carbon Steel Pipe Fittings Forged Flange

Carbon Steel Pipe Fittings Forged Flange

  • Carbon Steel Pipe Fittings Forged Flange

    Manufacturer

  • Process: precision forging+ blasting+ cnc machining
  • Material: Aluminum , Brass , carbon steel,  stainless steel, iron
  • Machining: turning, milling, drilling, grinding, threading, CNC
  • Finishing: sand blasting, polishing, plating, acid treatment, anodizing, coating
  • Design: customized samples or drawings are accepted
  • Weight range: 0.1-100KG
  • Packaging: paper carton + bubble bag
  • Delivery time: tooling/sample within 4 weeks, batch order within 4 weeks.
  • Inspection: all the products are strictly inspected by QC.
  • High quality, competitive price, good service, fast delivery
Carbon Steel Pipe Fittings Forged Flange
Description Custom Forged Flange
Cooperation model OEM or ODM
Design As per customer specific engineering drawings, technical specification and

special requirements;

Or customer give us the specified sample;

Or the customer conceptual or preliminary design;

Or the customer sketched idea

Accept drawing format .jpg /.pdf /.dwg/.igs./.stp/x_t. etc
Material Material stock is of many materials, including carbon steel, alloy steel, stainless steel, aluminum, brass even plastics
Material condition The supplying material is on the many condition, including bar, forging, casting, extruding and etc.
Material weight From 0.01~1000Kg
Application material standard       If no any specially required by the customers, we often suggest our customer to try the equivalent China National (GB) standard material that our engineering team proposes which to be properly converted from ANSI, ASTM, SAE, EN. DIN. BS, JIS and etc., to contribute the material cost control.

If it is necessary to use exact designated material no., it is also possible choice.

Available processing

(Technique)

Turning, drilling, milling, planning, boring. Grinding, gear-hobbing, wire-cutting, sawing, reaming, screwing, EDM machining, assembling and etc. in Atlas Metal house
Precision Average level: ±0.01mm, depending the part size and thickness and material
Tooling in house To design and build the necessary tooling in own house, for the tooling we never add any margins, it just cost.
Equipment in Atlas Metal shops       CNC Horizontal lathe Dia.400mm X2000mm capacity /8

Horizontal lathe Dia.500mm X750mm capacity /2

Vertical lathe  Dia.1200mm capacity /2

CNC Milling machine 250mm x1120mm capacity /3

Milling machine 320mm x1320mm capacity /2

Planning machine 650mm capacity /1

Plane grinding machine 250mm x300mm capacity, precision on and less than 0.016  /1

Small size high-precision plane grinding machine /1

Circular grinding machine Dia.250mm x 2000mm /1

Vertical drilling machine Dia.50mm/M24 capacity /1

Table drilling machine /15

Japan Sodick Linear cutting, CNC precision 0.001mm 320mm x400mm /1

Linear cutting machine, CNC precision 0.015mm 320mm x400mm /6

Electric discharge machine CNC precision 0.018mm 320mm x500mm  /3

Gear-hobbing machine / 5

Sawing machine/ 2

Heat Treatment

(out house)

For the heat treatment, we subcontract to our local qualified supplying factories to process at the out of Atlas house. Thanks to the long term good cooperating with our local suppliers and Ningbo  area having a strong mechanical production engineering basements, generally we often can meet any heat treatment requirements on the metal works, such as annealing, normalizing, tempering & quenching, surface hardening and etc..
Surface treatment

(out house)

The surface treatment is to do out house. Our suppliers help us to supply our customers a wide range of surface finish solution, such as hot dip galvanizing, zinc plating, nickel plating, chrome plating, powder coating, epoxy painting, anodizing, black oxide, E-coating (Electrophoresis) and etc
Inspection       Whole inspection procedures (IQC, PQC and FQC) and QA plan are carried out in house to be compliance with the rules and regulation of ISO9001:2000

Quality control always be doing on site and on time, never try to do later;

If the customer found it is necessary any third authorized inspection organization are welcomed to witness the quality before the shipment.

Packing       Strictly in accordance with the customer specific instruction on the packing,

We can package for retail if needed.

If no any specified, generally we would recommend that the parts to be packaged by a poly bags, then put them in cartons, and finally to be on the pallets. The gross weight of one carton is not more than 22Kg and pallet size try to approaching 120cm x 80cm (Europe size) and 42” X 42” (US size).

The package is seaworthy and suitable for export. The wooden package material shall be steamed with the certificated and stamped by CCIB.

Applicable field The custom metal part may be one of the all kinds of auto parts, machinery parts, computer parts, medical parts, home appliances parts, electrical equipment parts, electrical appliance parts ,Electronic Products parts, Electronic parts, Generator parts, alternator parts, dynamo parts, electric generator parts, stationery , power switches, miniature switches, architecture, commodity and A/V equipment, hardware and plastic molds, sports equipment and gifts, etc.,
Reminding       The metal parts to be showed on the website are not for sale, it just for sales promotion purpose it is to explain for our potential customers that we had produced or are capable of making such similar metal parts or supply same metal processing services.

For any custom metal parts before mass production we need our customer to confirm and approve the working samples. For more information on the sample issue, please visit our “Sample Procedures and Sample Policy” to get more details.

 

Carbon Steel Pipe Fittings Forged Flange

PLEASE ADVISE:

1. Drawings marked material, tolerances, surface/ heat treatment requirements etc ;
2. Quantity and annual demand;
3. FOB, CIF or EXW ?

Welcome your inquiry and we will offer satisfied quality and prices to you!

Any questions please do not hesitate to contact us: 

Mr Frank at 86-574-83073957 or send mail to [email protected] ! Thank you !

Custom Forged Flange

Custom Forged Flange

Custom Forged Flange

  • Custom Flange Manufacturer
  • Process: precision forging+ blasting+ cnc machining
  • Material: Aluminum , Brass , carbon steel,  stainless steel, iron
  • Machining: turning, milling, drilling, grinding, threading, CNC
  • Finishing: sand blasting, polishing, plating, acid treatment, anodizing, coating
  • Design: customized samples or drawings are accepted
  • Weight range: 0.1-100KG
  • Packaging: paper carton + bubble bag
  • Delivery time: tooling/sample within 4 weeks, batch order within 4 weeks.
  • Inspection: all the products are strictly inspected by QC.
  • High quality, competitive price, good service, fast delivery
Custom Forged Flange

PLEASE ADVISE:

1. Drawings marked material, tolerances, surface/ heat treatment requirements etc ;
2. Quantity and annual demand;
3. FOB, CIF or EXW ?

Welcome your inquiry and we will offer satisfied quality and prices to you!

Any questions please do not hesitate to contact us!

Brass Forging Parts

Brass Forging Parts

What is Brass?

Brass Forging Parts is a metal alloy that consists primarily of copper and zinc. The mechanical properties of brass depend on percentage of zinc along with several additional elements, which can vary significantly. Brass is harder and has a lower melting point than copper, but it has excellent working properties and is excellent for many end uses.

The Brass Forging Parts Process

At FRIMA, we use the application of heat and pressure in the forging and forming processes to shape and enhance metallurgical properties, ensuring every brass component meets or exceeds the design requirements. The forging process ensures durability of safety critical components in the most severe service conditions.

Cutting and Heating of Raw MaterialFRIMA Brass Forging Parts

Ordering brass bar stock to the specified alloy composition in one of the many forms and shapes available is the typical first step in the process. Saw cutting provides blanks, sometimes called slugs, that then enter the forging or forming process.  Some grades of brass alloy may be processed at room temperature, but it is most common for slugs to be heated to improve formability. Temperature for hot forging is usually in excess of 1000 degrees F but both the alloy and complexity of the configuration will determine the exact process requirements.

Forging

In the forging process, the cut slugs are placed between dies and force is applied as the dies are pressed together. This forces the brass slug to flow, while remaining solid, to fill cavities in the dies creating a new shape configuration and enhancing the material properties.

Trimming

To assure a complex die cavity is filled, excess material flowing out of the cavity is trapped in a narrow “flash land”. This assures sufficient pressure to force material to fill the cavity but not damaging the die, the forging equipment or the part being forged. The excess material, called “flash” extends around the forging at the “parting line”, the location the dies meet when pressed together. A process called “trimming” removes this flash.

Cleaning the forgings

Typically, residual oxides formed during heating or lubricants used during the forging process will discolor the surface of the forged component. Discoloration is often removed by vibratory or blast cleaning with abrasives, depending upon the surface finish required. These processes may also remove or smooth any remaining burrs from trimming operations.

Testing and Certification

Testing requirements vary with customer specification based on product end use, but it is typical to provide certifications of conformance of compliance to the process design along with evidence of the alloy used and measurements taken during operations.

Packaging and Delivery

Brass is a relatively soft material compared to iron-based alloys such as steel and stainless steel. Often there are cosmetic requirements or a need to protect surfaces from further damage during shipping that require brass forgings to be specially packaged. FRIMA Forge provides Brass Forging Parts  in packaging materials and methods to assure product arrives intact and undamaged whether across the state or across an ocean.

Brass Forging

Forging assures exceptional durability to products as the process of deforming metal in a solid state guarantees full density in components designed for fluid handling and corrosion resistance. Brass alloys offer exceptional thermal and electrical conductivity, ease of formability and machineability. Add to that corrosion resistance, compatibility with many other materials and environments, and the ability of the alloy to accept a wide variety of plating options. These attributes make brass forgings the ideal choice for many applications.

What are some typical forged or formed brass forging parts?

Brass bolts

  • Plumbing fittings for many types of fluids especially water faucets and taps
  • Components used in outdoor environments such as metal fitting on boats and vehicles
  • Knobs, handles and many “hand-touch” items that require antimicrobial properties
  • Bushings and bearings where the “self-lubricating” properties of a copper-based alloy are an advantage
  • Display or architectural items where the warm, golden color of polished brass provides enhanced appearance

Brass forgings offer a number of advantages over parts produced by casting, stamping, welding, or machining.

The forging process improves both the properties of the alloy, and the mechanical and physical properties of brass forgings through the application of heat and pressure. Below are the benefits of brass forging:

• High strength for safety, security, or long-term applications.
• Elimination of defects caused by casting or other manufacturing methods.
• Consistently close dimensional tolerances, no or less machining operation.
• Smooth surface finish
• Superior polishing and finishing surface characteristics
• Efficient production methods.

FRIMA is professional in providing of brass forging parts. Let us assist you to solve design and quality issues.

China CNC Machining Parts Manufacturer